Investigation of stress fields for non-standard sized glass plates loaded by ring-on-ring

A ring-on-ring (ROR) test is a prevailing test method for evaluating the equi-biaxial strength of glass materials. However, current ROR test standards limit the strength and size of glass to prevent a nonlinear behavior. In this study, the feasibility of ROR testing for non-standard, high-strength glass, such as tempered or ion-exchanged rectangular glass is investigated. To this end, ROR simulation based on theory and experiment is conducted for thirty non-standard glasses with widths of 100–300 mm and aspect ratios of 1.0–2.0. As a result, the maximum measurable stress was about 215.6 MPa for 100 × 200 mm glass and 481.3 MPa for 300 × 600 mm glass with a 3% deviation, which is well above the strength of regular tempered glass. The main purpose of this work is to understand the range of aspect ratio of horizontal and vertical widths of a glass plate that can be evaluated by the standard ROR test.     

Influence of substrate temperature on the microstructure of YSZ films and their application as the insulating layer of thin film sensors for harsh temperature environments

Thin film sensors are employed to monitor the health of hot-section components of aeroengine intelligence (for instance, blades), and electrical insulating layers are needed between the metal components and thin film sensors. For this purpose, the electrical insulation characteristics of an yttria-stabilized zirconia (YSZ)/Al₂O₃ multilayer insulating structure were investigated. First, YSZ thin films were deposited by DC reactive sputtering at various substrate temperatures, and the microstructural features were investigated by scanning electron microscopy and X-ray diffraction. The results indicate that the micromorphology of the YSZ thin film gradually became denser with increasing substrate temperature, and no new phases appeared. The compact and uniform topography of the YSZ thin film improved the insulation properties of the multilayer insulating structure and enhanced the adhesion of the thin film sensors. In addition, the electrical insulation properties of the YSZ/Al₂O₃ multilayer insulating structure were evaluated via insulation resistance tests from 25 to 800 °C, in which the YSZ thin film was deposited at 550 °C. The results show that the insulation resistance of the multilayer structure increased by an order of magnitude compared with that of the conventional Al₂O₃ insulating layer, reaching 135 kΩ (5.1 × 10^?6 S/m) at 800 °C. Notably, the insulation resistance was still greater than 75 kΩ after annealing at 800 °C for 5 h. Finally, the shunt effect of the YSZ/Al₂O₃ multilayer insulating structure was estimated using a PdCr thin film strain gauge. The relative resistance error was 0.24%, which demonstrates that the YSZ/Al₂O₃ multilayer insulating structure is suitable for thin film sensors.     

Nickel foam-supported Fe,Ni-Polyporphyrin microparticles: Efficient bifunctional catalysts for overall water splitting in alkaline media

Developing highly active, stable and sustainable electrocatalysts for overall water splitting is of great importance to generate renewable H₂ for fuel cells. Herein, we report the synthesis of electrocatalytically active, nickel foam-supported, spherical core-shell Fe-poly(tetraphenylporphyrin)/Ni-poly(tetraphenylporphyrin) microparticles (FeTPP@NiTPP/NF). We also show that FeTPP@NiTPP/NF exhibits efficient bifunctional electrocatalytic properties toward both the oxygen evolution reaction (OER) and the hydrogen evolution reaction (HER). Electrochemical tests in KOH solution (1 M) reveal that FeTPP@NiTPP/NF electrocatalyzes the OER with 100 mA cm⁻² at an overpotential of 302 mV and the HER with 10 mA cm⁻² at an overpotential of 170 mV. Notably also, its catalytic performance for OER is better than that of RuO₂, the benchmark OER catalyst. Although its catalytic activity for HER is slightly lower than that of Pt/C (the benchmark HER electrocatalyst), it shows greater stability than the latter during the reaction. The material also exhibits electrocatalytic activity for overall water splitting reaction at a current density of 10 mA cm⁻² with a cell voltage of 1.58 V, along with a good recovery property. Additionally, the work demonstrates a new synthetic strategy to an efficient, noble metal-free-coordinated covalent organic framework (COF)-based, bifunctional electrocatalyst for water splitting.     

Synthesis of V-doped SiC powder for growth of semi-insulating SiC crystals

V-doped semi-insulating (VDSI) SiC crystal is a promising substrate for high-frequency electronic devices achieved using GaN epitaxial films. However, V doping in a SiC crystal is difficult to control owing to the different sublimation temperatures of VC and SiC. The amount of V changes depending on the growth sequence, which has been a significant concern in VDSI SiC substrates in terms of wafer reliability.In this study, therefore, we aimed to synthesize a single source by vaporizing Si, C, and V under the same conditions to improve the doping issue in VDSI SiC. We synthesized V-doped SiC powder as the starting material for VDSI SiC substrate based on thermodynamic modeling, and the synthesized powder was used to grow a VDSI SiC crystal via physical vapor transport.Finally, considering the homogeneous V concentration in the grown crystal, the synthesized V-doped SiC was observed to be effective to grow VDSI SiC independent of the growth sequence.     

Influence of deposition parameters on surface morphology and application of CuInS2 thin films in solar cell and photocatalysis

Copper indium disulfide (CuInS₂) thin films as an absorption layer for solar cell and photocatalytic degradation of organic pollutants, were successfully electrodeposited on the FTO coated glass substrate using the simple and inexpensive electrodeposition method and a sulfurization process. The effects of the Cu/In molar ratio, annealing temperature and kind of Cu²⁺ precursor (Cu(salen) and Cu(acac)₂ as novel Cu²⁺ precursors) on the structural and morphological properties of samples were examined. The XRD diffraction patterns and energy dispersive spectroscopy measurements exhibit that high-quality film with superior crystalline structure was formed in the presence of Cu(salen) as Cu²⁺ precursor. Also, we found that a suitable heat treatment temperature could suppress the CuS phases and form well-crystallized CIS. As we know, this is the first reported efficiency for any CuInS₂ superstrate solar cell to date that fabricated using Cu(salen) as Cu²⁺ precursor. In addition, the photocatalytic degradation of organic dye in the presence of as-synthesized CuInS₂ thin films was studied. The as-prepared semiconductor photocatalysts have a good reusability; it can be successfully reused for 5 times recycling photoactivity tests.     

Synthesis,lattice energy and microwave dielectric properties of BaCu2-xCoxSi2O7 ceramics

BaCu_2-xCo_xSi₂O₇ solid solutions with orthorhombic structure (Pnma) were prepared by solid-state reaction method. The phase synthesis process, structural evolution and microwave dielectric properties of BaCu_2-xCo_xSi₂O₇ ceramics were investigated. Single BaCu₂Si₂O₇ phase was obtained when calcined at 950 °C for 3 h and was decomposed into BaCuSi₂O₆ phase when calcined at 1075 °C for 3 h. The sintering process was effectively promoted when Cu²⁺ was replaced by Co²⁺ and the maximum solubility of BaCu_2-xCo_xSi₂O₇ was located between 0.15 and 0.20. P-V-L complex chemical bond theory and Raman spectra were used to explain the structure-property correlations of BaCu_2-xCo_xSi₂O₇ ceramics. The corrected dielectric constant (ε_r-corr) of BaCu_2-xCo_xSi₂O₇ ceramics decreased monotonously with the susceptibility (Σχ^μ) and ionic polarizability of primitive unit cell. The quality factor (Q × f) increased with bond strength and lattice energy (U_cal), especially the lattice energy of the Si-O bond. The temperature coefficient of resonant frequency (τ_f) was determined by the susceptibility and lattice energy of the Cu/Co-O bond. The following optimum microwave dielectric properties were obtained at x = 0.15 when sintered at 1000 °C for 3 h: ε_r = 8.45, Q×f =58958 GHz and τ_f = -34.4 ppm/°C.     

Dynamic design of sales territories

We introduce the Multiple Traveling Salesmen and Districting Problem with Multi-periods and Multi-depots. In this problem, the compactness of the subdistricts, the dissimilarity measure of districts and an equity measure of salesmen profit are considered as part of the objective function, and the salesman travel cost on each subdistrict is approximated by the Beardwood–Halton–Hammersley formula. An adaptive large neighbourhood search metaheuristic is developed for the problem. It was tested on modified Solomon and Gehring & Homberger instances. Computational results confirm the effectiveness of the proposed metaheuristic.     

A generalized method for the inherent energy performance modeling of machine tools

Machine tools (MTs), as the key equipment of manufacturing systems, have enormous quantities and consume a great amount of energy. However, the diversity of both machines and their energy consumption properties make it difficult to transfer the energy-saving knowledge and services among different MT. To facilitate the initialization configuration of energy-saving services, the inherent energy performance (IEP) is investigated to describe the differences in energy consumption among MTs, and a generalized method for modeling the IEP of MT and its electrical subsystems is proposed. Three key enablers, including generalized experimental design rules, automatic coding, and data processing algorithms, are presented and integrated into a supporting system to reduce the modeling efforts and knowledge requirements. Case studies of an offline manufacturing scenario and an Internet of Things (IoT)-enabled manufacturing scenario were carried out to verify the effectiveness and convenience of the proposed method. The results show that the proposed method can provide essential modeling support for large-scale energy-saving service configurations and energy-efficient MT development.     

Highly sensitive C2H2 gas sensor based on Ag modified ZnO nanorods

The sliver (Ag) modified zinc oxide (ZnO) nanorods were successfully obtained with a simplified and environmentally friendly solvothermal method. Materials characterization indicated that the metallic Ag was located on the outside of ZnO nanorods after annealing. In comparison with ZnO nanorods, Ag modified ZnO (Ag–ZnO) nanorods exhibited a considerably enhanced response to C₂H₂. The response of the 3 at% Ag–ZnO based sensor operating at 175 °C is 539 (R_a/R_g), which is the highest value among all the sensors in detecting 100 ppm C₂H₂. The Ag–ZnO based sensors exhibited fast response speed, lower operation temperature and higher selectivity.